Cartonization vs Scan Pack

Cartonization and scan pack are DVU-supported packing systems that help streamline outbound shipments. Although the end result is the same (they both pack cartons), the workflow is different. In addition, each option is better suited to a different inventory management process.

Cartonization

Cartonization is a kind of smart packing. DVU generates virtual cartons before the picking process starts, which gives floor staff a good estimate of the required number of boxes by type. Users can also pre-print labels that tell staff how to pack the inventory. Optionally, the DVU user can create rules to pack cartons more efficiently (e.g. sort item by item code, lot code, or sublot code). DVU users can use cartonization to smart pack large or small orders.

Cartonization tends to be a better option (compared to scan pack) when the inventory to be packed is in a relatively compact area, so staff don't need to spend much time picking an order.

Scan pack

This option involves packing cartons with an RF scanner at a fixed packing station. Packing staff scan the documents, verify the inventory, and choose the best carton(s) for the order.

Generally, scan pack is more efficient compared to cartonization when any of these conditions are present:

• Floor staff pick orders in waves when inventory is spread out over a large area. Packing station staff can quickly process multiple orders without walking the floor to pick inventory.

• The warehouse processes many single item, quantity 1 orders. This option saves time because there is no need to print or scan a packing list.